Contoured metal eyeglass frames

ABSTRACT

Disclosed is a contoured metal eyeglass frame. The frame may be injection molded or cast, and may include sculpted, variable cross section eyeglass components. Thus, the present invention combines the design flexibility of injection molded plastic parts with the strength and durability of metal construction.

CROSS-REFERENCE TO RELATED APPLICATIONS

This Application is an Continuation of U.S. patent application Ser. No.09/711,433 filed Nov. 13, 2000, which is a Continuation of applicationSer. No. 09/561,625 filed May 2, 2000, entitled InterchangeableNosepiece System, which is a Continuation-in-Part of application Ser.No. 09/149,317, Sep. 8, 1998, U.S. Pat. No. 6,106,116, which is aContinuation of application Ser. No. 08/780,637, Jan. 8, 1997, U.S. Pat.No. 5,805,261, which is a Continuation-in-Part of application Ser. No.08/681,777, Jul. 29, 1996, U.S. Pat. No. 5,708,489, which is aContinuation-in-Part of application Ser. No. 08/416,211, Apr. 4, 1995,U.S. Pat. No. 5,541,674, the disclosures of each of which areincorporated in their entireties herein by reference.

BACKGROUND OF THE INVENTION

The present invention relates to a nosepiece system for eyeglasses. Moreparticularly, the present invention relates to an interchangeablenosepiece system used for optimizing fit and/or adjusting the as wornorientation of the eyeglasses in the vertical plane.

A wide variety of improvements have been made in recent years in theeyewear field. For example, the unitary cylindrical lens was popularizedby the Blades® (Oakley, Inc.) eyewear which incorporated, among others,the technology of U.S. Pat. No. 4,859,048 to Jannard. Toroidal unitarylens geometry having a constant horizontal radius throughout wasintroduced through a variety of products in the M Frame® line ofeyeglasses, also produced by Oakley, Inc. See, e.g., U.S. Pat. No.4,867,550 to Jannard. Various other improvements in eyewear systems areexemplified in U.S. Pat. Nos. 4,674,851, 4,730,915, 4,824,233,4,867,550, 5,054,903, 5,137,342, 5,208,614 and 5,249,001, all toJannard, et al.

The foregoing designs as well as other active sports eyeglasses on themarket generally utilize a unitary lens or dual lenses formed from apolymer such as polycarbonate, which is mounted in a polymeric frame.Alternatively, the prior art includes eyeglasses in which glass orpolymeric lenses have been mounted in frames formed from thin metalsections such as metal wire.

One continuing objective in the field of high quality eyewear,particularly that intended for use in high speed action sports, isminimizing distortion introduced by the eyewear. Distortion may beintroduced by any of a variety of influences, such as poor constructionmaterials for the optical portion of the lens, and inferior polishingand/or molding techniques for the lens. In addition, optical distortioncan result from the interaction of the lens with the frame, such aschanges in the shape of the lens orbital or poor orientation of the lenswith respect to the normal line of sight. Optical distortion may bereduced if the lens is oriented in an optimal positional relationshipwith the wearer's line of sight.

Eyeglass systems which use a polymeric or metal wire frame aresusceptible to bending and flexing due to a variety of environmentalcauses such as impact, storage induced and other external forces, forcesresulting from the assembly process of the eyewear, and exposure tosunlight and heat. Flexing of the lens or uncontrolled deviation of theorientation of one lens with respect to the other or with respect to theear stems can undesirably change the optical characteristics of theeyeglasses, whether the lens is corrective (prescription) ornoncorrective.

Eyeglass frames may be designed so that when worn, the lens orients in apredetermined relationship with the wearer's line of sight such thatorientation dependant optical distortion is minimized. However,differences in facial geometry and positioning of the frames on thewearer's nose may alter the orientation of the lens relative to the lineof sight from one wearer to the next when the frames are actually worn.Consequently, the lens may not correctly orient relative to a particularwearer's line of sight, resulting in inferior optical characteristicsfor that wearer.

Thus, there remains a need for a dimensionally stable support structurefor eyeglass lenses, suitable for use with corrective and noncorrectivelenses in rugged, high durability eyewear. There also remains a need foreyewear that may be customized for particular wearers so that the lensorients in an optimal position relative the line of sight. Preferably,the eyewear remains aerodynamically suited for active sports such ashigh speed bicycle racing, skiing and the like, and weighs no more thannecessary to accomplish the foregoing objectives.

SUMMARY OF THE INVENTION

There is provided in accordance with one aspect of the presentinvention, a biased dual lens eyeglass. The eyeglass comprises first andsecond nonwire metal orbitals, each orbital having a medial zone and alateral zone. A bridge is connected to the medial zone on each orbital.Each orbital is movable throughout a range of no more than about ±15°with respect to the bridge. The bridge is designed for limited movementof the first and second orbitals, to facilitate putting the eyeglasseson and off of the head of the wearer, and to facilitate fit on the headof the wearer.

Preferably, the bridge comprises a metal, and the first and secondorbitals also comprise a metal. The metal may be titanium, aluminum, oralloys including those metals. In one embodiment, one or more of thecomponents are formed by injection molding. In another embodiment, oneor more of the components are formed by casting. In some embodiments,each orbital is moveable throughout a range of motion of no more thanabout ±10° with respect to the bridge. In one embodiment, each orbitalis moveable throughout a range of no more than about 5° with respect tothe bridge.

In accordance with another aspect of the present invention, there isprovided a dimensionally stable, lightweight contoured metal eyeglassframe. The frame comprises first and second nonwire contoured metalorbitals, for carrying first and second lenses, respectively. A bridgeconnects the first and second orbitals, the bridge allowing limitedmovement of the first orbital with respect to the second orbital. Theminimum cross sectional dimension of the first and second orbitals,expressed as an average along any one-half inch section of the orbital,is preferably no less than about 0.040 inches. In other embodiments, theminimum cross sectional dimension is no less than about 0.075 inches.The first and second orbitals may be injection molded, or cast. Themetal may include titanium and/or aluminum.

Further features and advantages of the present invention will becomeapparent from the detailed description of preferred embodiments whichfollows, when considered together with the attached drawings and claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of an eyeglass having a frame prepared inaccordance with the present invention.

FIG. 2 is a cross-sectional view along the lines 2-2 in FIG. 1.

FIG. 3 is a cross-sectional view along the lines 3-3 in FIG. 1.

FIG. 4 is a cross-sectional view through the top frame portion of anorbital of the eyeglasses illustrated in FIG. 1.

FIG. 5 is a cross-sectional view through the bridge portion of theeyeglasses illustrated in FIG. 1.

FIG. 6 is a perspective view of an articulated eyeglass frame inaccordance with the present invention.

FIG. 7 is an exploded top plan view of the eyeglass frame of FIG. 6.

FIG. 8 is a top plan view of the articulated eyeglass frame of FIG. 6.

FIG. 9 is a front elevational view of the articulated eyeglass frame ofFIG. 6.

FIG. 10 is a front elevational schematic view of an alternate embodimentof the present invention.

FIG. 11 is a top plan view of the embodiment of FIG. 10.

FIGS. 12A-12C are enlarged view of a biased connector as in FIG. 10.

FIG. 13 is a front elevational view of an alternate embodiment of theeyeglass frames in accordance with the present invention.

FIG. 14 is a top plan view of the embodiment illustrated in FIG. 13.

FIG. 15 is a perspective view of a lens blank conforming to a portion ofthe surface of a sphere, showing a lens profile to be cut from the blankin accordance with a preferred embodiment of the present invention.

FIG. 16 is a perspective cutaway view of the hollow, tapered wallspherical shape, lens blank, and lens of FIG. 15.

FIG. 17 is a horizontal cross-sectional view of a lens constructed inaccordance with a preferred embodiment of the present invention.

FIG. 17A is a vertical cross-sectional view of a lens constructed inaccordance with a preferred embodiment of the present invention.

FIG. 18 is a top plan view of the lens of FIG. 17 showing a high wrap inrelation to a wearer.

FIGS. 19A-19C are right side elevational views of lenses of variousconfigurations and orientations relative to a wearer.

FIG. 19A illustrates the profile of a properly configured and orientedlens for use in an eyeglass having downward rake, in accordance with apreferred embodiment of the present invention.

FIG. 19B illustrates the profile of a centrally oriented lens with norake.

FIG. 19C illustrates a lens exhibiting downward rake but which is notconfigured and oriented to minimize prismatic distortion for thestraight ahead line of sight.

FIG. 20 schematically illustrates the projection of the lens horizontalprofile from a desired orientation within an eyewear frame to the lensblank, in accordance with a preferred embodiment of the presentinvention.

FIG. 20A schematically illustrates the projection of the lens verticalprofile from a desired orientation within an eyewear frame to the lensblank, in accordance with a preferred embodiment of the presentinvention.

FIG. 21 is a perspective view of an eyeglass equipped withinterchangeable nosepieces in accordance with the present invention.

FIG. 22 is a perspective view of a nosepiece pad configured inaccordance with the present invention.

FIG. 23 is a perspective view of a nosepiece mounted on an eyeglassorbital in accordance with a first embodiment of the present invention.

FIG. 23A is a cross-sectional view along the lines 23A-23A in FIG. 23.

FIG. 24 is a perspective view of a nosepiece mounted on an eyeglassorbital in accordance with another embodiment of the present invention.

FIG. 24A is a cross-sectional view along the lines 24A-24A in FIG. 24.

FIG. 25 is a perspective view of a nosepiece mounted on an eyeglass inaccordance with another embodiment of the present invention.

FIG. 25A is a cross-sectional view along the lines 25A-25A in FIG. 25.

FIGS. 26A-26E are cross-sectional views of nosepieces mounted in variousconfigurations onto a schematically illustrated portion of an eyeglassorbital.

FIGS. 27A-27D are front elevational views of various additionalconfigurations of apertures configured to receive a nosepiece of thepresent invention.

FIG. 28 is a cross-sectional view of a nosepiece mounted onto aneyeglass orbital in accordance with another embodiment of the presentinvention.

FIG. 29 is a cross-sectional view of another embodiment of nosepiece ofthe present invention mounted onto an eyeglass orbital.

FIG. 30 illustrates the profile of a properly configured and orientedlens and eyewear frame.

FIG. 31 is a cross-sectional view of an alternate nosepiece of thepresent invention mounted onto an eyepiece orbital.

FIG. 32 is a cross-sectional view of a nosepiece of the presentinvention mounted onto an eyepiece orbital.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to FIG. 1, there is disclosed one embodiment of an eyeglassprepared in accordance with one aspect of the present invention. Theeyeglass 10 generally comprises a frame 12 which, in the illustratedembodiment, supports a pair of lenses 14 and 16. Although the presentinvention will be described with reference to a dual lens system, it isto be understood that the methods and principles discussed herein arereadily applicable to the production of frames for unitary lens eyeglasssystems and protective goggle systems as well.

The frame 12 generally comprises a first orbital 18 and a second orbital20 for supporting the first lens 14 and second lens 16. Although thepresent invention will be disclosed in the context of a pair of orbitals18 and 20 which surround the respective lenses, the principles of thepresent invention also apply to eyeglass systems in which the frame onlypartially surrounds the lens or lenses, or contacts only one edge or aportion of one edge of the lens or each lens as well.

In the illustrated embodiment, the orbitals 18 and 20 are connected by abridge portion 22.

The eyeglass 10 is also provided with a pair of generally rearwardlyextending earstems 24 and 26 for retaining the eyeglass on the head ofthe wearer. In addition, an open region 28 is adapted to receive thenose of the wearer, as is understood in the art. Nose region 28 mayoptionally be provided with a nosepiece, either connected to the lensorbitals 18 and 20, or the bridge 22, or directly to the lens(s)depending upon the particular embodiment. Alternatively, the nosepiecemay be formed by appropriately sculpting the medial edges of theorbitals and lower edge of the bridge, as in the illustrated embodiment.

In accordance with the present invention, at least the orbitals 18 and20, and optionally the bridge 22, as well as other components of theeyeglass system, are manufactured from a high structural integritymaterial and preferably through a casting process to optimize structuralstability in at least the optical support portion of the final product.The orbitals 18 and 20 can be separately formed and assembled later witha separately manufactured bridge 22, or the orbitals 18, 20 and bridge22 can be integrally molded or cast as will be appreciated by one ofskill in the art in view of the disclosure herein. Casting the eyeglasscomponents directly into the final configuration as disclosed hereindesirably eliminates the need to bend metal parts as is done in theprior art methods of making and adjusting metal eyeglass frames.

Earstems 24 and 26 may also be formed through the casting techniquesdisclosed herein. However, it has been determined by the presentinventor that the earstems 24 and 26 are preferably constructed in amanner that permits at least medial and lateral direction flexibility,to enhance the comfort for the wearer and accommodate a variety of headwidths. Flexibility of the rearwardly extending ends of earstems 24 and26 in the desired medial and lateral directions can be accomplishedeither through the use of flexible construction materials for theearstem as is known in the art, or through the use of relatively rigidearstems in combination with a spring, resilient hinge materials,compressible materials or other techniques which can be devised toimpart some flexibility and even a medial bias. Preferably, earstems 24and 26 are connected directly or indirectly to the orbitals 18 and 20through the use of hinges. However, nonhinged flexible or inflexibleconnections may also be used as desired.

Referring to FIG. 2, there is disclosed a cross-section through theorbital 20 of the embodiment illustrated in FIG. 1. In this embodiment,the orbital 20 is provided with an annular seat 30 for receiving thelens 16. The annular seat 30 in one embodiment is formed by the sidewallof a channel extending radially outwardly into the orbital 20 forsurrounding the edge and a portion of the front and rear surface of thelens 16. In an embodiment having a radially outwardly extending channelfor receiving the lens, access to the channel for installing the lenscan be provided by bifurcating each orbital along a horizontal, verticalor other axis. The orbital sections can be recombined followinginsertion of the lens. Alternatively, the seat 30, as illustrated, isformed by the surface of an annular shelf for receiving the lens fromthe front or rear side of the glasses.

The lens may be retained in the frame in any of a variety of manners.For example, in the illustrated embodiment, a lens retention structure32 such as a lens retention ring 34 is provided for retaining the lens16 in the seat 30. The lens retention ring 34 can be secured in positionin any of a variety of ways, such as welding, brazing, soldering,adhesives, other metallic bonding techniques, snap-fit, threadedengagement, screws, or otherwise as will be understood to those of skillin the art.

As an alternate to a lens retention ring 34, the lens retentionstructure 32 can be one or more projections extending from the orbital20 in the direction of the optical zone of the lens, projections on thelens for engaging the orbital, or any of a variety of other structureswhich will be readily apparent to one of skill in the art in view of thedisclosure herein. In one embodiment the lens retention structure 32 ispermanently installed at the point of manufacture. Alternatively, thelens retention structure is provided with a snap interfit, screws orother releasable retention feature to permit removal by the wearer suchas to permit the wearer to exchange lenses. The lens can also simply bepress fit into a lens groove and retained by the resulting interferencefit.

The lens can seat directly against the metal seat 30 and lens retentionstructure 32. Alternatively, a spacer such as a resilient gasket orsubstantially nonresilient pad can be positioned in between the lens andthe seat 30 and/or retention structure 32, to provide a “floating” lenssuspension system.

Preferably the frame and optionally the earstems are manufacturedthrough an investment casting technique. One benefit of investmentcasting is that a high degree of control can be achieved over thedesign, both structurally and aesthetically.

In one embodiment of the present invention, the surfaces of the lensesor optical zones lie on the surface of a solid geometric shape having acurve of substantially constant radius along what is the horizontalmeridian of the eyeglasses. Thus, for example, referring to FIG. 3, thefront surface of one embodiment of the eyeglass frame conforms generallyto a curve 30 such as a base 4 curve. The lens slot preferably conformsgenerally to a curve 32 such as a base 6, and the concave surface of theeyeglasses conforms generally to a curve 34 of base 8. Other base curvescan be readily used if desired, such as to accommodate eitherprescription (corrective) lenses or noncorrective lenses.

In a typical dual lens investment cast dimensionally stable eyeglass inaccordance with the present invention, the overall arc length of theeyeglasses roughly from hinge to hinge is within the range of from about5-½ inches to about 8.0 inches. The maximum vertical height of theglasses through each of the right and left optical zones is typicallywithin the range of from about ¾ inch to about 2-½ inches. Thehorizontal arc length of each right and left lens in a dual lens systemis typically within the range of from about 1-½ inches to about 3inches. The narrowest vertical dimension of the eyeglass at the bridgeis generally between about ⅛ inch or ¼ inch and about ¾ inch or greaterdepending upon materials and design variables.

Referring to the fragmentary cross-section shown in FIG. 4, in a casttitanium embodiment, the cross-sectional dimensions through a portion ofthe orbital are as follows. The widest top to bottom dimension d1 isfrom about 1/16 inch to about ¾ inch. The widest front to back dimensiond2 is from about ⅛ inch to about ½ inch. The front to back dimension d3at seat 30 is from about 1/32 inch to about ½ inch. The top to bottomdimension d4 at seat 30 is from about 1/32 inch to about ½ inch.

In general, no portion of the orbital will have a cross-sectional areathat is less than the area achieved by the low end of the dimensionsrecited above. The bridge 22 generally has an even largercross-sectional area than the top or bottom sections of the orbital,although it may take a sheet-like form with a relatively thinfront-to-back dimension. Thus, referring to FIG. 5, in one embodiment ofthe invention, the bridge 22 has a height d5 of at least about ⅛ inchand a depth d6 of at least about ⅛ inch. The cross-sectional area at thenarrowest portion of the bridge is generally no less than approximately0.002 square inches. Preferably, the cross-sectional area through thecenter of the bridge will be at least about 0.015 square inches in asculpted embodiment, and as much as about 0.06 or more square inches inhighly sculpted embodiments.

Where the cross-section through a segment of the orbital is noncircular,as in FIG. 4, the length to diameter ratio can be standardized forcomparison by calculating the cross-sectional area and then convertingthat area to a circular configuration. The diameter of the circle havingthe same area as the orbital segment is then used in determining thelength to diameter radio.

Casting in accordance with the present invention permits relativelylarger cross-sectional areas (smaller length to diameter (l:d) ratios)than the prior art wire frame glasses, thereby enhancing stability. l:dratios may be conveniently reported as an average over a desirablelength. This may be useful, for example, where the diameter orcross-sectional area changes significantly along the circumferential arcof the orbital.

For example, l:d ratios may conveniently be determined using a diameterbased upon a ½ inch running average along the orbital, one inch averageor even ¼ inch average or smaller, indicating that the diameter used inthe l:d ratio is the average diameter along the specified length. Thel:d ratio can then be expressed using any hypothetical standard length,such as one inch to conveniently compare l:d ratios from one product toanother.

Alternatively, cast eyewear frames in accordance with the presentinvention can be characterized by the minimum cross-sectional dimension.This may be convenient, for example, where irregular cross-sectionalconfigurations are involved. For example, the orbital cross-section mayhave a generally “c” or “u” configuration, due to the groove forreceiving the lens. The minimal cross-sectional dimension may be througheither of the legs of the u configuration, or through the bottom of theu configuration. In general, the smallest cross-sectional dimensionsthrough the orbital will be no less than about 0.020 inches average overa distance of no less than about ½ inch. Preferably, the minimum ½ inchrunning average will be no less than about 0.030 inches, and, in someembodiments, the minimum cross-sectional dimension will be as much as0.075 inches or greater over a ½ inch length. Portions of the eyeglassorbital will often be greatly in excess of the foregoing minimumdimensions, particularly in the region of the lateral and medialportions of the orbital. By expressing the minimum cross-sectionaldimension as an average minimum over a ½ inch length, it is contemplatedthat the cross-sectional dimension at any specific point could neck downto a smaller cross-sectional dimension than stated, although only for arelatively short distance along the orbital, so that the averagecross-sectional dimension over a ½ inch length will still meet therecited minimums.

Relatively smaller cross-sectional dimensions through portions of theeyeglass frame can be utilized with relatively higher rigidityconstruction materials as will be appreciated in view of the disclosureherein, or with glass lenses. In polymeric lens systems, greaterreliance will be placed upon the frame for imparting structuralstability. That generally means thicker orbital segments will bedesirable.

In a dual lens system, the stability of one lens with respect to theother is strongly influenced by the design and material of the bridgeportion 22. In an embodiment that is investment cast from a hightitanium content material, the cross-section through the thinnestportion of the bridge will generally be no less than about 1/32 inch.

Frames such as those disclosed in U.S. Pat. No. 4,611,371 to Fujino etal., which purports to include one particular cast metal eyeglass part,would if it could even be made as described, likely exhibit undesirablyhigh flexibility. The cast part lends no stability to the orbitals,which appear to use wire having about a 10:1 length to diameter ratio,and a cross-sectional area on the order of about 0.8 mm. In general, inan embodiment of the present invention of the type illustrated in FIG.1, the portions of the orbitals above and below the lenses will have alength to diameter ratio over any one inch length of no higher thanabout 7:1 and preferably no higher than about 5:1.

Any of a variety of materials can be utilized to produce a dimensionallystable eyewear system. However, producing an eyeglass having sufficientdimensional stability using certain materials and techniques introducesexcessive weight in the finished product, excessive manufacturing costs,or other undesirable circumstance. Thus, the selection of a particulartechnique or material can be optimized in accordance with therequirements of the product and manufacturer, in view of the disclosureherein.

For example, a variety of steel alloys, such as chrome molybdenum,chromium nickel molybdenum, nickel molybdenum and chrome vanadium steelalloys can be formulated to exhibit good structural properties. Copper,aluminum and silver based alloys can also be used. Preferably, however,lightweight, high strength materials such as titanium a titanium-basedalloy or titanium based metal matrix composite such as TI6AL4V,available from Timet Corp., are utilized in constructing the eyeglassorbitals of the present invention. Alternate titanium alloys, such ascommercially pure Grade 1 or Grade 2, Ti3Al2.5V, BT6 alloy, or Ti4Al2V,can be used.

The preferred alloy or metal exhibits relatively high strength andstiffness and relatively low weight. Certain copper, aluminum and silveralloys, depending upon temper treatment, have mechanical properties ofultimate strength, initial yield point and modulus of elasticity similarto titanium but differ more significantly in the strength to weightratio.

In general, any investment castable or moldable metal or metalcontaining material is a candidate for use in connection with thepresent invention. Optimizing a particular metal or metal containingmaterial can be done through routine experimentation by one of ordinaryskill in the art in view of the disclosure contained herein. In additionto metal choice and dimensional choice, physical properties of thefinished cast eyewear can be modified by post investment castingprocedures, such as tempering, compaction, or others known in the art.

Depending upon the construction material and the required physicalcharacteristics of the finished product, any of a variety ofconstruction techniques can be utilized to produce dimensionally stableeyewear. For example, modifications of machining techniques, casting andforging methods can be used. Injection molding and press-and-scientermethods known for metal parts in industries other than the eyewearindustry can be adapted for use in the present invention. See, forexample, U.S. Pat. No. 5,441,695 to Gladden entitled “Process for theManufacture by Sintering of a Titanium Part and a Decorative ArticleMade Using a Process of this Type,” issued Aug. 15, 1995, and U.S. Pat.No. 5,064,463 to Ciomek, entitled “Feedstock and Process for MetalInjection Molding,” issued Nov. 12, 1991, the disclosure of each ofwhich is hereby incorporated in its entirety by reference herein. Withrespect to casting techniques, metal framed eyewear can be producedutilizing sand castings, permanent mold castings, dye castings orinvestment casting techniques.

One preferred method for manufacturing the dimensionally stable eyewearor eyewear components in accordance with the present invention isinvestment casting. Investment casting of dimensionally stable metaleyewear components can be accomplished utilizing a ceramic mold. Themold is formed by pouring a slurry of a material such as a known moldforming refractory material around an orbital or eyeglass pattern, whichis maintained in position within a flask as is understood in theinvestment casting art.

Following a preliminary drying, the mold is baked in an oven to melt thepattern, thereby leaving an empty mold cavity. The investment mold isthereafter fired at a temperature which is appropriate for the metal tobe used, and, while still hot, molten metal is poured into the mold andallowed to solidify. The mold is thereafter broken away from the castingto produce the cast orbital, earstem, bridge or eyeglass. The castcomponent may thereafter be subject to post-casting operations such assanding, polishing, grinding, sand blasting, or otherwise as desired toproduce the finished product.

The present inventor has determined that through the design flexibilityavailable with investment cast metal parts, eyeglass frames can beconstructed which maintain a relatively high dimensional stability, yetwith the minimal amount of material and weight necessary to achieve thatstability. This is due to the opportunity to make complex curves,hollows and other surface contours which can be purely aesthetic, or canallow excess nonstructural material to be eliminated. In addition, theeyeglass can be designed in a manner that simultaneously optimizes theaerodynamic properties of the finished eyeglass, and allows considerableaesthetic design flexibility. Sharp angles and other stress points canbe minimized or eliminated, and an overall aesthetic appearance can bemaintained.

In addition to the conventional metals and metal alloys discussed above,some objectives of the present invention can be achieved through the useof metal matrix composites, metal-polymer blends and potentially purelypolymeric compositions which exhibit sufficient structural integrity toaccomplish the desired stabilizing results.

Referring to FIGS. 6 through 9, there is disclosed an articulatedeyeglass frame in accordance with another aspect of the presentinvention. Although the embodiment discussed herein is a seven-piecesystem, the inventive concepts can readily be incorporated into eyeglasssystems which have fewer or more components as will be apparent to thoseof skill in the art in view of the disclosure herein. For example, afive-piece system is disclosed in FIGS. 10-14, infra. In addition, allof the dimensions discussed in connection with previous embodiments alsoapply to the articulated embodiments with exceptions that will beapparent to those of skill in the art.

Referring to FIG. 6, there is disclosed an eyeglass 40 which comprises afirst orbital 42 and a second orbital 44. First orbital 42 and secondorbital 44 are connected to each other by way of a bridge 46.

The first orbital 42 supports a first lens 48, and the second orbital 44supports a second lens 50. First orbital 42 may be characterized ashaving a medial section 52 and a lateral section 54. Similarly, secondorbital 44 may be characterized as having a medial section 56 and alateral section 58.

A first link 60 is connected to the lateral section 54 of first orbital42. A second link 62 is connected to the lateral section 58 of secondorbital 44. In the illustrated embodiment, the first link 60 and secondlink 62 extend generally rearwardly from the first and second orbitals42 and 44.

A first earstem 64 is connected to first link 60 and a second earstem 66is connected to second link 62. As illustrated, first and secondearstems 64 and 66 extend generally rearwardly from the first and secondlinks 60 and 62.

In one embodiment of the invention, each of the bridge 46, the first andsecond orbitals 42 and 44, the first and second links 60 and 62, and thefirst and second earstems 64 and 66 are separately formed. Each of thesecomponents is then connected together to produce the eyeglass systemillustrated in FIG. 6. Alternatively, the bridge 46 can be formedintegrally with one or the other or both of orbital 42 and 44. As afurther alternative, the separate bridge 46 can be eliminated, such thatfirst orbital 42 and second orbital 44 are pivotably or rigidlyconnected directly together.

First link 60 and second link 62 may in an alternate embodiment bedeleted, such that first earstem 64 and second earstem 66 connectdirectly to first orbital 42 and second orbital 44, respectively.Additional linkages may also be inserted, and pivotably or rigidlyconnected into place.

Referring to FIG. 7, the individual parts of a seven-component systemare illustrated. The bridge 46 is provided with a first bridge connector68 and a second bridge connector 70. As used herein, connector refers toone or more parts of a complementary two or more component connectionsystem. For example, in the illustrated embodiment, first bridgeconnector 68 comprises a rearwardly extending flange 72 having anaperture 74 extending therethrough. The flange 72 is adapted to fitwithin a recess 76 in the medial section 52 of the first orbital 42. Anaperture 82 extends through the recess 76 to form a first medialconnector 78. The aperture 74 is positioned to coaxially align with theaperture 82 when flange 72 is positioned within recess 76. A pin, screw,or other structure may then be placed through aperture 74 and aperture82 to pivotably link the bridge 46 with the first orbital 42.

Alternatively, the first and second bridge connectors 68, 70 may belocated on the orbitals 42, 44 respectively. In this embodiment, thebridge 46 would have complimentary connector structure such as aperturesas will be understood by those of skill in the art. Similarly, thecomponents of any of the other disclosed connectors may be reversed aswill be understood by those of skill in the art.

As will be understood by those of skill in the art in view of thedisclosure herein, the foregoing cooperation between first bridgeconnector 68 and first medial connector 78 is only one example of a widevariety of potential connector structures. For example, two or moregenerally parallel flanges such as flange 72 may be provided on thebridge 46. Alternatively, a structure similar to flange 72 can beprovided on the first orbital 42, to cooperate with complementarysurface structures on bridge 46 such as an aperture or one or morecomplementary flanges such as 72.

Interlocking hinge-type structures, snap-fit structures, screws, thermalbonding, adhesives, and any of a variety of other techniques can beutilized to secure the components together. However, the preferredembodiment of the invention utilizes complementary surfaces structureswhich can be connected such as by a pin to produce at least some rangeof pivotal motion between the bridge 46 and the orbital 42. All of theconnections in the articulated eyeglass frames disclosed herein can bemade such that they can be disconnected by the user; such as to permitthe user to customize the product with interchangeable component parts.

Bridge 46 is provided with a similar second bridge connector 70, forpivotably connecting to a complementary surface structure in the form ofsecond medial connector 80 on the medial section 56 of second orbital44. Preferably, the complementary surface structures utilized toconstruct the connector between the bridge 46 and first orbital 42 willbe similar to that utilized to connect the bridge 46 to the secondorbital 44.

The lateral section 54 of first orbital 42 is provided with a firstlateral connector 84. First lateral connector 84 cooperates with a frontsegment connector 86 on link 60. In the illustrated embodiment, thefront segment connector 86 comprises a flange 88 having a transverseaperture 90 extending therethrough. The first lateral connector 84 onfirst orbital 42 comprises an aperture 91 adapted to be coaxiallyaligned with the aperture 90 when the first link 60 is mounted to thefirst orbital 42. As has been discussed, a pin or other structure (notillustrated) is thereafter positioned through apertures 90 and 91, toconnect the first link 60 to the first orbital 42.

The first link 60 is further provided with a rear connector 92 such asan aperture 93 which may intersect a recess (not illustrated) as will beunderstood by those of skill in the art. The first earstem 64 isprovided with an earstem connector 94 which, in the illustratedembodiment, comprises an aperture 95 adapted to be coaxially alignedwith the aperture 93 in the installed position. A pin may then beutilized to hold the components together.

The corresponding connections between the second orbital 44, second link62 and second earstem 66 are preferably mirror images of the descriptionabove, and will not be further detailed herein.

Preferably, the first eyeglass orbital 42 and second orbital 44 areconstructed from a substantially dimensionally stable material. In thepreferred embodiment, the first orbital 42 and second orbital 44comprise a metal, such as titanium or a titanium-containing alloy. Thetitanium or titanium alloy orbitals 42 and 44 are preferably formedthrough an investment casting operation as has been discussed herein.

In one embodiment of the invention each of the bridge 46, first orbital42, second orbital 44, first link 60, second link 62, and first earstem64 and second earstem 66 are all investment cast from a titanium ortitanium alloy. However any one or more of the foregoing components canoptionally be constructed from more conventional materials such as metalwire or plastic.

One advantage of investment cast titanium components is the ability tominimize torsional distortion through the eyeglass system. The eyeglasssystem of the present invention maintains a substantially constantorientation in the horizontal plane, throughout its various ranges ofmotion. This feature is facilitated by the relative rigidity of themetal components, and also through the use of the generally planarflange-type connectors, or other connectors which permit pivoting, wheredesired, but minimize rotation of one component with respect to theother about a horizontal axis.

In a titanium embodiment, or other metal embodiment, whether or notinvestment cast, the components in accordance with the present inventionare generally more rigid than prior art polymeric eyeglass framecomponents. Some degree of flexibility is generally required in aneyeglass frame, particularly in the horizontal plane, to accommodatedifferent head widths and also to provide retention on the head of thewearer with an optimum comfort level. For this purpose, some or all ofthe various connectors in the eyeglass system preferably provide somerange of motion between adjacent components. For example, each of thefirst and second orbitals 42 is pivotable through a range which does notexceed about ±15° with respect to the bridge 46. Preferably, theeyeglass orbitals 42 and 44 are pivotable through a range of no morethan about ±10°. More preferably, each of the eyeglass orbitals 42 and44 are pivotable through a range of no more than about 5° with respectto the bridge 46. Embodiments can also readily be constructed having apivotable range of ±2° or 1° or less.

The range of motion can be limited in any of a variety of ways, such asby the contour on an abutment surface 47 adapted to contact an opposingabutment surface 49 when the first bridge connector 68 is connected tothe first medial connector 78. By adjusting the spacing between thefirst abutment 47 and second abutment 49, alone or as well as thecontour of the complementary surfaces, the range of pivotal motionbetween bridge 46 and orbital 42 can be controlled. Similar structuralconfigurations can be utilized throughout each of the variousconnections in the eyeglass system.

Within a particular range of motion for a particular connection, it maybe desirable to dampen the pivotable motion, or to resiliently bias thejoint to a particular orientation or in a particular direction. This maybe accomplished, for example, by placing a spring or resilient padin-between the opposing surfaces 47 and 49, or each of the othersimilarly opposing joint surfaces throughout the eyeglass frame, such asat the connection of the earstem. The resilient pad may extendthroughout only a portion or all of the complementary abutment surfaces47 or 49. In one embodiment, the resilient pad is in the form of anO-ring which is positioned around the flange 72 such that it lies in theplane which extends through the space between surfaces 47 and 49 in theassembled configuration.

By adjusting the durometer and/or thickness of the damper pad, togetherwith the relative compression in the mounted configuration, any of awide variety of biasing forces and ranges of motion can be achieved.Silicone, polyurethane, and any of a variety of other elastomeric orresilient materials can be used. Springs, spring wire, or resilientmetal strips can also be used to bias joints towards the predeterminedorientation.

The earstem is preferably foldable to a collapsed configuration such asfor storage of the eyeglasses 40 as is known in the art. In general, theprimary folding of the earstem can be accomplished at the earstemconnector 94 or at the first lateral connector 84 on orbital 42. In oneembodiment of the invention, folding of the earstem can be accomplishedthrough pivoting at both the first lateral connector 84 and earstemconnector 94. Preferably, however, the first lateral connector 84provides only a relatively limited range of motion, and the primaryfolding of the earstem 64 is accomplished at the earstem connector 94.Thus, earstem connector 94 preferably permits the earstem 64 to bepivotably rotated with respect to first link 60 throughout a range of atleast about 90°. The pivotable connection between the first orbital 42and first link 62 is preferably limited to no more than about ±5°. Morepreferably, the range of motion between the first orbital 42 and firstlink 60 is limited to no more than about ±2.5°.

A separate nosepiece can additionally be added to the eyeglass 40.Alternatively, the lower surface of the bridge 46 can be configured tocooperate with the medial edges of first orbital 42 and second orbital44 so that the orbitals or the orbitals and the bridge rest on the noseof the wearer without the need for additional nosepiece components.

Each of the first and second orbitals 42 and 44 are illustrated ascompletely surrounding the respective first and second lenses 48 and 50.Alternatively, the first and second orbitals 42 and 44 can be configuredto surround only a portion of the first and second lenses 48 and 50without departing from the spirit of the present invention. The lens 48may be retained within the orbital 42 in any of a variety of mannersthat may be appropriate for the construction material of the lens 48 andorbital 42. For example, in an embodiment having a polycarbonate lensand an investment cast titanium orbital, the lens is preferably advancedinto an annular seat in the orbital in a manner similar to thatdescribed in connection with FIGS. 2 and 4. One or more retentionstructures, such as an annular snap-fit ring may then be press-fit intothe orbital to retain the lens in position. See FIG. 2. Alternatively,the lens may be sandwiched between a front and a rear component of theeyeglass orbital, which are configured to combine to produce thefinished orbital. Gaskets or other padding structures may also beincorporated to provide a spacer between the material of the lens 48 andthe material of the orbital 42. Lens retention structures may be held inplace by friction fit, screws, welds, adhesives or any of a variety ofways depending upon desired assembly and durability characteristics.

FIG. 8 illustrates a top plan view of the articulated eyeglass frame 40of FIG. 6. FIG. 9 illustrates a front elevational view of thearticulated eyeglass frame 40 of FIG. 6.

Referring to FIGS. 10-14, there is disclosed a further embodiment of thecontrollably pivotable articulated eyeglasses of the present invention.Referring to FIG. 10, an articulated eyeglass orbital system 100 isprovided with a first orbital 102 and a second orbital 104. Firstorbital 102 is configured to receive a first lens 106, and secondorbital 104 is configured to receive a second lens 108. Preferably, eachof the first and second orbitals 102, 104 is provided with a radiallyinwardly facing channel or other structures as has been discussed forreceiving the respective lens.

In the illustrated embodiment, each of the first orbital 102 and secondorbital 104 completely surrounds the lens 106, 108, respectively.However, as discussed infra, orbitals imparting dimensional stability tothe lens can also be readily configured to surround less than the entireeyeglass lens.

First orbital 102 and second orbital 104 are connected by way of abridge 110. Preferably, the bridge 110 permits some degree ofcontrollable pivoting of the first orbital 102 with respect to secondorbital 104, as will be discussed, without requiring the actual eyeglasscomponents to flex.

First orbital 102 is further provided with a first pivotable connector112. Second orbital 104 is additionally provided with a second pivotableconnector 114. Pivotable connectors 112 and 114 are adapted to pivotablyreceive an earstem 113, 115 (see FIG. 14) as will be understood in theart.

In general, pivotable connector 112 comprises one or two or moregenerally horizontally extending or inclined flanges 117, 119 for lyingadjacent one or more corresponding flanges 121 on the earstem 113. Inthe illustrated embodiment, earstem flange 121 is positioned betweenorbital flanges 117, 119 and a pin 123 is positioned within an apertureextending transversely therethrough. Pin 123 can comprise any of avariety of suitable fulcrum structures, such as threaded or unthreadedshafts. Alternatively, complementary projections and recesses or otherpivotable structures can be used.

Preferably, the fulcrum is spaced apart from the end of the earstem, asillustrated to limit the range of motion. Thus forwardmost edge of theaperture extending through flange 121 is preferably spaced rearwardlyfrom the forward end 125 of the earstem 113. The distance between theforward end 125 and aperture in flange 121 is preferably at least about1/16″, more preferably more than about ⅛″, and optimally at least about¼″ or ½″, to provide an adequate stopping surface 127 for contacting thefront or side of the orbital 102 thereby limiting lateral motion of theearstem 113. Any of a variety of dampers may be positioned between thestop 127 and the corresponding contact surface, such as polyurethane orsilicone pads, gaskets, O-rings, or the like to dampen the lateral limitof travel of the earstem 113. In one embodiment, the damper (notillustrated) is removably attached to the earstem 113 and/orcorresponding stop surface on the orbital 102. A selection of dampersranging from approximately 1/64″ to approximately ¼″ thick or larger in1/16″, 1/32″, ⅛″ or other regular increments may be provided, having thesame or differing durometers. By selecting the thickness of the damper,and mounting it at the stop surface 127 or complementary surface on theorbital, the user may thus customize the maximum lateral separationbetween the rearward ends of earstems 113, 115, as will be apparent tothose of skill in the art in view of the disclosure herein.

In addition to or as an alternate to the damper, an adjustable limit maybe provided to permit continuous adjustment of the lateral limit ofmotion of each ear stem 113 and 115. In one embodiment, the adjustablelimit comprises a threaded screw rotatably positioned within a threadedbore extending through the lateral zone of the orbital 102. The screw isaligned such that a lateral end comes into contact with stop surface 127when the earstem 113 is advanced to its most lateral position.Adjustment of the screw in the lateral direction thus limits the lateralrange of motion of the rearward end of earstem 113 as will be apparentto those of skill in the art. The screw may be provided with anelastomeric tip for contacting surface 127, or surface 127 may beprovided with a recessed elastomeric pad for coming into contact withthe lateral end of the screw. Alternatively, the adjustment screw mayextend laterally through the forward end 125 of the earstem 113 in themedial direction for contacting the complementary surface on the lateralside of the orbital 102. Advancing the screw in the medial direction inthis embodiment will limit the lateral range of motion of the rearwardend of earstem 113.

First orbital 102 is movably connected to the bridge 110 by way of abridge connector 116. Preferably, a second bridge connector 118 is alsoprovided, to enhance control over the axis of flexibility of theeyeglass orbitals. In general, the first orbital 102 is pivotable aboutan axis 129 (see FIG. 13) extending through bridge connector 116 andbridge connector 118. The axis may be parallel to the theoreticalvertical in the as-worn orientation, or may be inclined laterally in thedownward direction with respect to the vertical in the as wornorientation.

Referring to FIG. 12, there is illustrated an enlarged exploded view ofone embodiment of bridge connector 116. In general, bridge connector 16,either by itself or in combination with at least one additional bridgeconnector 118 operate to provide an axis of rotation of the firstorbital 102 with respect to the bridge 110. Bridge connector 116 thusprovides a limited movement of the first orbital 102 with respect to thebridge 110 substantially without any flexibility on the part of thefirst orbital 102 or bridge 110. Thus, the use of a bridge connector 116as described herein is particularly desirable in the case of eyeglasscomponents made from rigid materials.

In the illustrated embodiment, bridge connector 116 comprises a bore 124which extends through an overlaying portion of the bridge 110 and theadjacent portion of the orbital 102. The bore 124 is further providedwith a counterbore 126 extending in opposite directions from theinterface between the bridge 110 and the first orbital 102. The diameterof the counterbore is greater than the diameter of the bore 124, toprovide a first and second annular shoulder 138, 140 at each end of thecounterbore 126, as will be discussed.

The bore 124 continues into the first orbital 102 beyond the end of thecounterbore 126, and into a snap-fit or threaded portion 128. Theopposite end of the counterbore 126 is provided with a radially inwardlyextending wall to provide a stop 130 (on the opposite side of shoulder140) for reasons which will be apparent. When assembled, a pin such as apartially or fully threaded screw 132 extends through the bore 124 andengages the thread 128. A conventional head 136 or other stop structureengages the stop 130 on bridge 110, to retain it against separation fromthe first orbital 102.

Due to the space surrounding the threaded shaft 132 in the area of thecounterbore 126, and a moveable fit between the shaft and entrance tobore 124, if the head 136 is drawn only loosely against the stop 130,the bridge 110 is permitted a controllable degree of motion with respectto the first orbital 102. The depth of the threaded bore 128 can becoordinated with the length of the threaded shaft 132 and othercomponents so that the threaded shaft 132 bottoms out or is otherwiseprevented from tightening the bridge 110 too securely against the firstorbital 102 to permit motion.

Preferably, a tubular sleeve 134 is positioned within the counterbore126. The sleeve 134 has a central aperture extending therethrough, forconcentrically receiving the threaded shaft 132. Sleeve 134 preferablycomprises a relatively resilient material, such as silicone,polyurethane, or any of a variety of materials which will be apparent tothose of skill in the art in view of the disclosure herein. Provision ofthe resilient sleeve 134 provides a biasing force to reset the positionof the first orbital 102 into a predetermined orientation with respectto the bridge 110. The first orbital 102 may thus be bent slightly withrespect to the bridge 110 by flexing at the bridge connector 116, butsuch flexing causes a compression of the resilient sleeve 134. Thebridge connector 116 is thus biased, such that it seeks to return to itsoriginal, predetermined orientation. Providing both a first bridgeconnector 116 and second bridge connector 118, as illustrated, permitsflexing of the first orbital 102 with respect to the bridge 110 along apredetermined axis, throughout a predetermined range of flex, andpermits the system to return to its predetermined orientation due to thebiasing force imparted by the bridge connector. Similar connectors mayalso be constructed at bridge connector 120 and bridge connector 122.

In the illustrated embodiment, the threaded shaft 132 comprises athreaded screw having a diameter of about 0.073 inches. The elastomericsleeve 134 comprises a silicone gasket having an outside diameter ofabout 0.156 inches, and an inside diameter of about 1/16 of an inch. Theaxial length of the sleeve 134 along the axis of threaded shaft 132 ison the order of about ¼ of an inch. Any of a wide variety of bridgeconnectors 116 can be utilized, as will be apparent to those of ordinaryskill in the art in view of the disclosure herein. In general, thebridge connector 116 preferably relies upon compression of a resilientmaterial to provide a return bias to reset the orientation of thearticulated eyeglass frame into a predetermined orientation followingflexing.

In the illustrated embodiment, each of the threaded shafts 132 extendsin a generally horizontal or lateral direction. The orientation of thethreaded shaft 132 can be modified such that it extends in a generallyvertical direction with respect to a front elevational view of thearticulated eyeglass orbital system 100, or any of a wide variety ofangular orientations therebetween.

Referring to the embodiment illustrated in FIG. 13 and 14, the orbital102 is bifurcated into a first component 138 and a second component 140.In this embodiment, first component 138 and second component 140 arearticulated or pivotably connected to one another such as throughconnectors 116 and 118 as previously described. Thus, the first orbitalcomponent 138 surrounds less than the entire periphery of a lens, andthe remainder of the lens is surrounded by the second component 140. Inessence, the bridge pivot point has been moved from the position ofprevious embodiments on the medial side of the lens to a positionbetween the medial and lateral edges of the lens.

For the purpose of retaining a lens, the first orbital component 138 isprovided with a radially inwardly extending channel 142 as is known fromprior embodiments. Channel 142 is preferably dimensioned to closely fitthe lens (not illustrated) to minimize motion thereof, as well as toretain the lens in its as mounted geometry. The lens may be seateddirectly in the channel 142, or surrounded by a gasket or other materialbetween the material of the orbital 138 and the lens as has beendiscussed.

In the articulated embodiment of FIGS. 13 and 14, the second orbitalcomponent 140 is provided with a lens receiving channel 144. The frontto back width of the channel 144 is greater than the width of thechannel 142, to accommodate forward and backward motion of the medialedge of the lens therein. Thus, as the orbital component 138 pivotsabout connectors 116 and 118 with respect to the orbital component 140,the medial edge of the lens (not illustrated) must advance in a forwardor rearward direction within the lens channel 144. The front to rearwidth of the lens channel 144 is thus selected based upon the range ofmotion of orbital component 138 with respect to orbital component 140.In general, the front to back width of the channel 144 will be at leastabout 0.75 mm, and preferably within the range of from about 1 mm toabout 3 mm wide.

Alternatively, the lens receiving channel 144 may be eliminated. In thisembodiment, sufficient clearance is provided between the medial edge ofthe lens and the orbital to permit movement of the lens as described.

In the illustrated embodiment, the medial orbital component 140 isintegrally formed with the bridge 110. The medial component of orbital140 may alternatively be separately formed, and connected to a centralbridge component. The medial component of the orbital 140 in theillustrated embodiment is thus also integrally formed with thenosepiece. In this embodiment, the nosepiece is formed as a sculptedportion of the bridge 110 and orbitals as illustrated. Generally, thebridge 110 and medial portion 140 will extend rearwardly to provide anose contacting surface adjacent the nose opening as illustrated.Although the articulated eyeglass orbital of FIGS. 13 and 14 has beendescribed above in terms of a single lens, the eyeglass is preferablysymmetrical on either side of the bridge 110 and the descriptiontherefore applies equally to the opposite lens.

In addition, all though the foregoing embodiments have been described interms of dual lens eyeglass systems, unitary lens eyeglass systems canalso readily incorporate technology of the present invention. Forexample, an upper frame for retaining a unitary lens, and/or theearstems for pivotably connecting to the upper frame can be formed froma substantially dimensionally stable material as disclosed herein. Inone unitary lens embodiment, an arcuate unitary upper frame is providedwith an upwardly extending slot on the lower surface thereof forreceiving a unitary lens. The upper frame is provided with pivotableconnectors at its lateral edges for pivotable receiving a first andsecond earstem.

The pivot points between the orbitals and the bridge, and optionally atthe earstems are preferably biased in the direction of a predeterminedorientation. Preferably, the bridge pivots are provided with a strongerbiasing force than the earstem hinges to differentially seek to optimizethe optical orientation before optimizing the fit.

Biasing may be accomplished in any of a variety of ways, depending uponthe structure of the joints. For example, in addition to the use ofcompressible pads or other materials as discussed above, elastic bandsor strips which exert a pulling force may be used. Elastic bands orrings can be looped around retention pegs or apertures on complementarysides of the joint as will be apparent from the disclosure herein.

Alternative sources of biasing force such as coil springs, leaf springs,spring wire, strips or the like can be built into the various hinges andjoints of the present invention in a manner that will be apparent tothose of skill in the art in view of any particular hinge design.

Preferably, the earstem will be freely laterally pivotable throughout afirst range of motion from the folded position to a partially laterallyseparated position. The earstems are preferably further laterallypivotable from the partially separated position to a fully separatedposition against a medially directed bias.

Thus, the rearward tips of the earstems may be freely laterallyseparable to a lateral separation distance within the range of fromabout 2 inches to about 4 inches and preferably no more than about 3inches or 3½ inches. Further lateral separation, up to a separation ofas much as 6 inches or 7 inches, is accomplished by overcoming themedially directed bias. Since the bias is imparted by a spring orcompressible material at the hinge, the earstem may be substantiallyinflexible such as in the case of a cast titanium part. In this manner,the earstems, without flexing, can accommodate a wide range of headwidths.

The predetermined orientation towards which the eyeglass frames arepreferably biased is one in which the optical characteristics of theeyeglasses are optimized. In general, as discussed in connection withFIGS. 15-20, the lens is preferably maintained in a predeterminedrelationship to the theoretical “straight ahead” line of sight of thewearer.

FIG. 15 is a perspective view of a lens blank 222, a convex outsidesurface 236 of which generally conforms to a portion of the surface of athree-dimensional geometric shape 224. It will be understood by those ofskill in this art that lenses in accordance with the present inventionmay conform to any of a variety of geometric shapes.

Preferably, the outside surface of the lens will conform to a shapehaving a smooth, continuous surface having a constant horizontal radius(sphere or cylinder) or progressive curve (ellipse, toroid or ovoid) orother aspheric shape in either the horizontal or vertical planes. Thegeometric shape 224 of the preferred embodiments herein described,however, generally approximates a sphere.

The sphere 224 illustrated in FIGS. 15 and 16 is an imaginarythree-dimensional solid walled structure, a portion of the wall of whichis suitable from which to cut a lens 220. As is known in the art,precision lens cutting is often accomplished by producing a lens blank222 from which a lens 220 is ultimately cut. However, it should be clearto those of skill in the art from the illustrations of FIGS. 15 and 16,that the use of a separate lens blank is optional, and the lens 220 maybe molded directly into its final shape and configuration if desired.

It can also be seen from FIGS. 15 and 16 that the lens 220 and/or thelens blank 222 can be positioned at any of a variety of locations alongthe sphere 224. For the purpose of the present invention, the opticalcenterline 232 operates as a reference line for orientation of the lens220 with respect to the sphere 224. In the illustrated embodiment,wherein both the outside surface and the inside surface conform to aportion of a sphere, the optical centerline is defined as the line 232which joins the two centers C1 and C2. The analogous reference line forthe purpose of nonspherical lens geometry may be formed in a mannerdifferent than connection of the two geometric centers of the spheres,as will be apparent to one of skill in the art.

The lens 220 is ultimately formed in such a manner that it retains thegeometry of a portion of the wall of the sphere as illustrated in FIG.16. The location of the lens 220 on the sphere 224 is selected such thatwhen the lens 220 is oriented in the eyeglass frame, the normal line ofsight 230 of the wearer through the lens will be maintained generally inparallel to the optical centerline 232 of the geometric configurationfrom which the lens 220 was obtained. In the illustration of FIGS. 15and 16, the lens 220 is a right lens which has a significant degree ofwrap, as well as some degree of downward rake (indicated by the as-wornnormal line of sight crossing the sphere 224 below the opticalcenterline 230). A lens having a different shape, or a lesser degree ofwrap may overlap the optical centerline 232 of the imaginary sphere 224from which the lens was formed. However, whether the optical centerlineof the imaginary sphere 224 crosses through the lens 220 or not isunimportant, so long as the line of sight 230 in the lens 220 ismaintained generally in parallel in the as-worn orientation with theoptical centerline 232.

Similarly, if the lens is to have no rake or upward rake in the as-wornorientation, the normal line of sight (and the entire lens) would crossthe sphere 224 at or above the central horizontal meridian whichcontains the optical centerline. The spatial distance and position ofthe ultimate normal line of sight 230 relative to the optical centerline232 therefore indicates the degree of wrap (by horizontal distance) andrake (by vertical distance). However, regardless of the distancesinvolved, the lens will exhibit minimal optical distortion as long asthe normal line of sight 230 is offset from but maintained substantiallyparallel to the optical centerline 232 preferably in both the horizontaland vertical planes.

For purposes of the present invention, “substantially parallel” shallmean that the preselected line of sight 230 when the lens 220 isoriented in the as-worn position generally does not deviate within thehorizontal or vertical plane by more than about ±15° from parallel tothe optical centerline 232. Preferably, the normal line of sight 230should not deviate by more than about ±10° from the optical centerline232, more preferably the normal line of sight 230 deviates by no morethan about ±5° and most preferably no more than about ±2° from parallelto the optical centerline 232. Optimally, the line of sight 230 isparallel to the optical centerline in the as-worn orientation.

Variations from parallel in the horizontal plane generally have agreater negative impact on the optics than variations from parallel inthe vertical plane. Accordingly, the solid angle between the line ofsight 230 and optical centerline 232 in the vertical plane may exceedthe ranges set forth above, for some eyewear, as long as the horizontalcomponent of the angle of deviation is within the above-mentioned rangesof deviation from the parallel orientation. Preferably, the line ofsight 230 deviates in the vertical plane no more than about ±10° and,more preferably, no more than about ±3° from the optical centerline inthe as-worn orientation.

FIG. 16 is a cutaway view of the lens 220, lens blank 222, and geometricshape 224 of FIG. 15. This view shows that the preferred geometric shape224 is hollow with walls of varying thickness, as revealed by ahorizontal cross-section 234 at the optical centerline of the geometricshape 224.

The tapered walls of the preferred geometric shape 224 result from twohorizontally offset spheres, represented by their center points C1 andC2 and radii R1 and R2. An outer surface 236 of the preferred lens blank222 conforms to one sphere (of radius R1) while an inner surface 238 ofthe lens blank 222 conforms to the other sphere (of radius R2). Byadjusting the parameters which describe the two spheres, the nature ofthe taper of the lens blank 222 may also be adjusted.

In particular, the parameters for the two spheres to which the lensblank outer surface 236 and inner surface 238 conform is preferablychosen to produce minimal or zero refractive power, or nonprescriptionlenses. Where CT represents a chosen center thickness (maximum thicknessof the wall of the hollow geometric shape 224), n is an index ofrefraction of the lens blank material, R1 is set by design choice forthe curvature of the outer surface 236, R2 may be determined accordingto the following equation: $\begin{matrix}{R_{2} = {R_{1} - {CT} + \frac{CT}{n}}} & 1\end{matrix}$

CT/n represents the separation of the spherical centers C1 and C2. Forexample, where a base 6 lens is desired as a matter of design choice,the center thickness is chosen to be 3 mm, and the index of refractionof the preferred material (polycarbonate) is 1.586, R2 may be determinedas follows: $\begin{matrix}{R_{2} = {{\frac{530}{6} - 3 + \frac{3}{1.586}} = {87.225\quad{mm}}}} & (2)\end{matrix}$

For this example, the radius R1 of the outer surface 236 is equal to88.333 mm, the radius R2 of the inner surface 238 is equal to 87.225 mm,and the spherical centers C1 and C2 are separated by 1.892 mm. Theseparameters describe the curvature of the lens blank 222 of a preferreddecentered spherical embodiment.

In the case of the preferred embodiment, the optical centerline 232 isthat line which passes through both center points C1 and C2 of theoffset spheres. This happens to pass through the thickest portion of thepreferred geometrical shape 224 walls at an optical center 240, thoughthis may not be true for alternative nonspherical embodiments. Theoptical center line 232 happens to pass through surface 236 of theillustrated lens blank 222, although this is not necessary. The opticalcenter 240 does not happen to lie on the lens 220, although it may forlarger lenses or lenses intended to exhibit less wrap in the as-wornorientation.

FIG. 17 illustrates a horizontal cross-section of a lens 220, showing inphantom the geometric shape 224 to which the outer surface 236 and innersurface 238 conform. The lens blank 222 is omitted from this drawing. Inaccordance with the present invention, the optical centerline 232associated with the chosen orientation is aligned to be generallyparallel to but offset from the straight ahead normal line of sight 230of the wearer as the lens 220 is to be mounted in an eyeglass frame.

FIG. 17A illustrates a vertical cross-section of the lens 220, alsoshowing in phantom the geometric shape 224 to which the outer surface236 and inner surface 238 conform. Unlike the horizontal view of FIG.17, the projection of the optical centerline 232 onto a vertical plane(i.e., the vertical component of the optical centerline 232) appears topass through the vertical profile of the preferred lens 220. In anycase, the vertical component of the optical centerline 232 associatedwith the chosen taper is also aligned to be generally parallel with thenormal line of sight 230 of the wearer in the as-worn orientation.

Thus, in addition to providing optically correct lenses for dual lenseyewear with a high degree of wrap, the present invention may provideoptically corrected lenses for eyewear characterized by a degree ofrake. The terms “rake” and “optically correct” are further definedbelow.

In general, “rake” will be understood to describe the condition of alens, in the as-worn orientation, for which the normal line of sight 230(see FIG. 17A) strikes a vertical tangent to the lens 220 at anonperpendicular angle. For optically corrected eyewear in accordancewith the preferred embodiment, however, the normal line of sight to araked lens is generally parallel to and vertically offset from theoptical centerline. Therefore, the degree of rake in a correctlyoriented lens may be measured by the distance which the normal line ofsight is vertically displaced from the optical centerline.

For a centrally oriented lens, as shown in FIG. 19B, the wearer's lineof sight coincides with the optical centerline, thus displaying novertical displacement. While such a lens may be optically corrected (asdefined below) in the as-worn orientation, the lens does not have rake,unlike the preferred embodiment of the present invention. FIG. 19C showsa lens orientation which is downwardly tilted or raked, but for whichthe optical centerline and the normal line of sight are highly divergentsuch that no “displacement” could meaningfully be measured. While such alens may have downward rake in a conventional sense, advantageouslyproviding downward protection for the eye and conforming to the wearer'sface, it is not optically corrected.

In contrast, the normal line of sight through a raked lens, made inaccordance with the preferred embodiment, is characterized by a finitevertical displacement from the optical centerline, preferably a downwarddisplacement for downward rake. Where the optical centerline divergesfrom the normal line of sight within the acceptable angular ranges setforth above, this displacement should be measured at or near the lenssurface. The displacement may range from about any nonzero displacementto about 8.0 inches. Lenses of lower base curvature may require agreater displacement in order to achieve good rake. The verticaldisplacement for a lens of base 6 curvature, however, should be betweenabout 0.1 inch and about 2.0 inches. More preferably, the verticaldisplacement is between about 0.1 inch and about 1.0 inch, particularlybetween about 0.25 inch and about 0.75 inch, and most preferably about0.5 inch.

“Optically correct,” as that term has been used in the presentdescription, refers to a lens which demonstrates relatively lowdistortion as measured by one or more of the following values in theas-worn orientation: prismatic distortion, refractive power andastigmatism. Raked lenses in accordance with the preferred embodimentdemonstrate at least as low as ¼ diopters or 3/16 diopters and typicallyless than about ⅛ diopters prismatic distortion, preferably less thanabout 1/16 diopters, and more preferably less than about 1/32 diopters.Refractive power and astigmatism for lenses in accordance with thepresent invention are also preferably low. Each of refractive power andastigmatism are also at least as low as ¼ diopters or 3/16 diopters andpreferably less than about ⅛ diopters, more preferably less than about1/16 diopters and most preferably less than about 1/32 diopters.

It will be understood by the skilled artisan that the advantages inminimizing optical distortion apply to both the horizontal and thevertical dimensions. Particular advantage is derived by applying theprinciples taught herein to both vertical and horizontal dimensions ofthe lens, enabling the combination of lateral and lower peripheralprotection of the eyes (through wrap and rake) with excellent opticalquality over the wearer's full angular range of vision.

Furthermore, although the principal embodiments described herein are ofconstant radius in both the horizontal and vertical cross-section, avariety of lens configurations in both planes are possible inconjunction with the present invention. Thus, for example, either theouter or the inner or both surfaces of the lens of the present inventionmay generally conform to a spherical shape as shown in FIGS. 15 and 16.Alternatively either the outer or the inner or both surfaces of the lensmay conform to a right circular cylinder, a frusto-conical, an ellipticcylinder, an ellipsoid, an ellipsoid of revolution, other sphere or anyof a number of other three dimensional shapes. Regardless of theparticular vertical or horizontal curvature of one surface, however, theother surface should be chosen such as to minimize one or more of power,prism and astigmatism of the lens in the mounted and as-wornorientation.

FIGS. 18-20A will aid in describing a method of choosing a location onthe lens blank 222 from which to cut the right lens 220, in accordancewith a preferred embodiment of the present invention. It will beunderstood that a similar method would be used to construct the leftlens for the dual lens eyewear of the preferred embodiment.

As a first step, a desired general curvature of the lens inner or outersurface 238, 236 may be chosen. For the preferred lens 220, this choicedetermines the base value of the lens blank 222. As noted elsewhereherein, a number of other curvatures may be utilized in conjunction withthe present invention. A choice of lens thickness may also bepreselected. In particular, the minimum thickness may be selected suchthat the lens will withstand a preselected impact force.

A desired lens shape may also be chosen. For example, FIGS. 1 and 9illustrate examples of a front elevational shapes for the lens 220. Theparticular shape chosen is generally not relevant to the orienteddecentered lens optics disclosed herein.

A desired as-worn orientation for the lens should also be chosen,relative to the normal line of sight 230 of the wearer 226. As mentionedabove, preferred orientations may provide significant lateral wrap forlateral protection and interception of peripheral light, and foraesthetic reasons, and also some degree of downward rake. For example,the embodiment illustrated in FIGS. 15-20 uses a canted lens 220 toachieve wrap. Alternatively, wrap may be achieved through use of ahigher base lens and a more conventional (noncanted) orientation. FIGS.18 and 19 illustrate more plainly how the orientations may be related tothe line of sight 230 of the wearer.

The eyewear designer may also choose a degree of rake, or vertical tilt,as will be understood from FIGS. 19A-19C, schematically illustratingvarious vertical as-worn orientations of a lens, relative to the head ofthe wearer 226. FIG. 19A illustrates the preferred orientation of thelens 220 relative to the head of the wearer 226, and relative inparticular to the straight ahead normal line of sight 230. A downwardrake, as illustrated in FIG. 19A, is desirable for a variety of reasons,including improved conformity to common head anatomy. As will beapparent to those of skill in the art in view of the disclosure herein,a lens 220 having a mechanical center point which falls below thehorizontal plane intersecting the optical centerline 232 (see FIG. 16)will permit the lens to be oriented with a downward rake as illustratedin FIG. 19 and yet preserve a generally parallel relationship betweenthe optical centerline and the straight ahead line of sight. Since theorientation of the lens 220 to the optical centerline 232 in theimaginary sphere should be the same as the orientation between the lens220 and a parallel to the normal line of sight 230 in the as-wornorientation any lens cut from this sphere below the optical centerline232 can be mounted with a corresponding degree of downward rake andachieve the optical correction of the present invention.

Accordingly, the desired degree of rake may be chosen by specifying avertical component of the displacement between the normal line of sight230 and the optical centerline 232, as illustrated in FIG. 19A. Eitherway, the greater the displacement, the greater the downward rake. Ingeneral, the vertical displacement in accordance with the presentinvention will be greater than zero. Generally it will be from about 0.1inches to about 2 inches depending upon base curvature. Preferably,vertical displacement will be from about 0.1 inches to about one inch,or about 0.2 inches or greater. More preferably, it will be from about0.25 inches to about 0.75 inches and in one embodiment it was about 0.5inches.

Alternatively, a general profile may be chosen which fixes anorientation of the normal line of sight relative to the curvature of thelens (not accounting for the thickness of the lens). For instance, bothFIG. 19A provides reference points of a top edge 252 and a bottom edge254 relative to the normal line of sight 230. This relationship may thenbe utilized to determine the position on a lens blank from which to cutthe lens.

Referring now to FIG. 20, a mapping of the horizontal orientation of thelens 220 onto the lens blank 222 is illustrated. The normal line ofsight 230, with respect to which the chosen orientation is measured, ismaintained substantially parallel to and offset from the opticalcenterline 232. The horizontal component of the displacement willgenerally be within the range of from about 0.1 inches to about 8 inchesfor lower base curvatures. Additional details relating to lensorientation can be found in copending application Ser. No. 08/745,162,filed Nov. 7, 1996 entitled Decentered Noncorrective Lens For Eyewear,the disclosure of which is incorporated in its entirety herein byreference.

Referring now to FIG. 20 a, a mapping of the vertical orientation of thelens 220 onto the lens blank 222 is illustrated. The normal line ofsight 230, with respect to which the chosen orientation is measured, ismaintained substantially parallel to and vertically offset from theoptical centerline 232. As discussed, when arranged in such anorientation, the lens 220 will exhibit minimal optical distortionrelative to the line of sight 230. Ideally, the frame 250 is shaped sothat when correctly worn, the optical centerline 232 is maintainedsubstantially parallel to the normal line of sight 230.

However, various factors may alter the orientation of the opticalcenterline 232 relative to the wearer's line of sight 230 when theeyeglasses are actually worn. For instance, because eyeglasses rest onthe wearer's nose, the particular nose shape affects the orientation ofthe lens relative to the line of sight 230. For noses of differentshapes and sizes, the line of sight 230 may not always correctly alignwith the optical centerline 232 when the eyeglasses are worn.Additionally, different wearers may prefer to position the eyeglasses onvarious points of the nose, causing the lens to orient differently foreach wearer. Hence, although the frame may be designed to minimizeoptical distortion when the eyeglasses are correctly worn by a personwith a particular nose shape, differences in facial geometry andpreferences in the style of wearing the eyeglasses often result invertical displacement of the lens, causing the optical centerline 232 tolose a parallel alignment with the line of sight 230 when the eyeglassesare actually worn.

To compensate for such differences, nosepieces may be interchangeablymounted on eyeglasses in accordance with another aspect of the presentinvention. The nosepieces are used to minimize optical distortion bycustomizing the vertical orientation of the eyeglasses on a particularwearer's face to optimize alignment between the optical centerline 232and the line of sight 230. In addition, the interchangeable nose pads ofthe present invention allow the wearer to optimize comfort and allow forcolor coordination and other design benefits.

Referring to FIG. 21, nosepieces 270 are mounted on the nose region 274of the eyeglasses 276. The nose region 274 includes the bridge 280 andthe medial portions 282 of the orbitals 284. In the illustratedembodiment, the nosepieces 270 mount onto the eyeglasses 276 throughapertures 286 that extend into the medial portions 282 of the orbitals284.

Although described and illustrated herein as being mounted directly ontothe medial portions 282 of the orbitals 284, it will be appreciated thatthe nosepieces 270 may be mounted to any structure which will positionthe nosepieces somewhere in the nose region 274 of the eyeglasses 276.In general, the medial portion 282 of the orbital will be elongatedslightly in a rearward direction to provide a flange or projectionhaving a mounting surface thereon for the nosepiece 270. In addition,the two separate nose pieces 270 can be joined together, such as by aflexible curved connector which is shaped to have a downward concavityin the mounted orientation. Thus, the apertures 286 can serve asmounting apertures for a unitary nosepiece having a generally upsidedown “U” or “V” configuration

With reference to FIG. 22, there is illustrated a single nosepiece 270.The nosepiece 270 includes a generally grommet shaped body 290 having anose contacting pad 292 and an anchor 294. A nose contact surface 296 ispositioned on a first side of the pad 292. A connector 304 extendsbetween the pad 292 and the anchor 294. The size of the anchor 294 maybe varied in relation to the size of the pad 292.

The nose pad 292 and anchor 294 are separated by an annular recess 300,corresponding to connector 304, to form a first locking surface 302 onthe nose pad 292 and an opposing second locking surface 305 on theanchor 294. This configuration, in combination with the resilientnosepiece material, permits the nosepiece to be removably mounted in anaperture, as will be apparent to those of skill in the art. Although thenosepiece 270 is illustrated with a central aperture 310 extendingaxially therethrough, the nosepiece 270 can be a solid member withoutaperture 310, if desired.

The nose contact surface 296 of the pad 292 is configured to restagainst the wearer's nose when the eyeglasses 276 are worn. In FIG. 22,the nose contact surface 296 is illustrated as being rounded so that thethickness of the pad 292 tapers from the edges of the nosepiece aperture310 radially outwardly to the periphery of the body 290. However, thenose contact surface 296 could also be flat or could be contoured tosubstantially conform to the shape of a nose. The nose contact surface296 may be smooth or it may be textured or ridged to provide frictionand reduce the likelihood of the pad 292 sliding on the wearer's nosewhen the eyeglasses 276 are worn.

FIG. 22 illustrates the pad 292 having a generally circular profile.However, it will be appreciated that the profile of the pad 292 couldhave any of a wide variety of geometric shapes. For instance, the pad292 may have a rectangular, oval, elliptical or other profile.

Any of a wide variety of materials known to those skilled in the art,such as rubber or plastic, may be used to manufacture the pad 270.Preferably, the pad 290 comprises a resilient material that will restcomfortably on the nose of the wearer, such as polyurethane, silicone,latex, Krayton or others known in the art.

The dimensions of exemplary pads are as follows. The maximum crosssectional dimension of the pad 292 ranges from about ⅛″ to about 1″. Thewidth of the pad in a non-circular embodiment is generally within therange of from about ⅛″ to about ½″. Pad thickness may range from about0.01″ to about ½″. It will be appreciated that these dimensions aremerely exemplary and that a wide variety of dimensions may be utilized.For example, a graduated series of pad thicknesses can be provided, forcustomizing the vertical orientation of the eyeglasses. The thinnest pad292 may have a thickness in the area of about 1/64″, and a series ofpads having increasing thicknesses in intervals of every 1/64″, or every1/32″ or even every ⅛″ are provided. The thickness necessary to optimizecomfort, style, or the vertical as worn orientation of the lenses canthen be selected for a given wearer and mounted in the apertures 286.

Embodiments of the nosepiece 270 intended for through-hole mounting canbe configured in any of a variety of manners, as will be apparent tothose of skill in the art. Preferably, a first locking surface 302 andsecond locking surface 305 are provided to enable a secure fit betweenthe nosepiece 270 and the associated eyeglass component. However, thereis no requirement that the first locking surface 302 and second lockingsurface 305 be formed in annular recess 300. Interference can beprovided by increasing the uncompressed diameter of the connector 304 sothat it is larger than the diameter of the aperture 286. The lockingsurfaces can be deleted and the nosepiece 270 retained within themounting aperture by friction fit. Any of a variety of barbed or ratchetlike structures can also be used for retaining the nosepiece 270 ineither a blind hold or a through hole.

Referring to FIGS. 23 and 23A, the nosepiece 270 of FIG. 22 isillustrated as mounted in an aperture 286 extending through a portion oforbital 284. The nosepiece 270 is positioned such that an annularsurface on the orbital 284 which surrounds the aperture 286 ispositioned within annular recess 300. In this manner, the first lockingsurface 302 and second locking surface 305 abut opposing sides of theorbital 284 to resist movement of the nosepiece 270 in either axialdirection from aperture 286.

FIGS. 24 and 24A illustrate another embodiment of the invention in whichan opening 312 extends laterally from the aperture 286 to the edge ofthe orbital 284 so that the aperture 286 is not completely enclosed bythe orbital 284. The opening 312 is preferably large enough such thatthe nosepiece 270 may be inserted into the aperture 286 transverselythrough the opening 312. The opening 312 is also preferably smalleracross than the diameter of the aperture 286 so that the wall ofaperture 286 will partially wrap around the nosepiece connector 304 toremovably secure the nosepiece 270 within the aperture 286.

In the embodiment illustrated in FIG. 24, the opening 312 forms a gap sothat the connector 304 is visible through the opening 312 when thenosepiece 270 is mounted. As illustrated in FIG. 25 and 25A, thenosepiece may also be provided with a tab or plug 314. The plug 314extends from the nose pad 292 to the anchor 294 across recess 300 and isshaped to fit within the opening 312 and fill the gap created by theopening 312. The plug 314 provides a smooth appearance to the orbital284 and also serves to prevent rotation of the nosepiece 270 within theaperture 286.

The nosepiece 270 may be configured to mate with the eyeglass in avariety of different manners, some of which are shown in FIGS. 26A-26E,which illustrate cross-sectional views of various nosepieces 270 mountedwithin the aperture 286 or other attachment structure. With reference toFIG. 26A, a recessed seat 315 is provided around the edges of theaperture 286 in the surface of the orbital 284 for receiving the pad292. A similar seat could also be provided for the anchor 294.

Referring to FIG. 26B, the cross-sectional area of the aperture 286could also increase as the aperture 286 extends through the orbital 284away from the nose pad 292. The walls of the aperture 286 are thusangled relative to one another to provide one or more inclined nosepiecelocking surfaces. A modified anchor 294 preferably substantiallyconforms to the shape of the aperture 286. Thus, in one embodiment, theanchor 294 is a generally frusto-conical or wedge shaped section havingan annular or at least one inclined locking surface 308 for providing aninterference fit with the surface of aperture 286. In the illustratedembodiment, the end surface 307 of the anchor 294 lies flush with thesurface of the orbital 284, thereby providing a smooth appearance to theorbital 284. Alternatively, the surface 307 could extend outward beyondthe surface of the orbital 284.

Referring to FIG. 26C, the aperture 286 may also extend only partiallythrough the orbital 284 to define a blind hole or pocket 316 that maytake on a wide variety of shapes. The anchor 294 has a shape thatsubstantially conforms to the shape of the pocket 316 so that the anchor294 may be removably inserted into the pocket 316. Preferably, a snugfit between the anchor 294 and the pocket 316 retains the nosepiece 270within the aperture 286. The anchor can have a similar shape as thatdescribed in connection with FIG. 26B.

Referring now to FIG. 26D, the nosepiece 270 may also mount onto theorbital 284 using any of a variety of connectors. A snap connector 317is attached to the eyepiece contact surface 318 of the pad 292. Theaperture 286 has a size and shape that complements the size and shape ofthe snap connector 317. The nosepiece 270 is attached to the eyeglassesby snapping the snap connector 317 into the aperture 286. A press-fitbetween the snap connector 317 and the aperture 286 retains thenosepiece 270 in place. Any of a wide variety of complementarymale/female component pairs can be used as will be apparent from thedisclosure herein.

Referring to FIG. 26E, a screw 320 can alternatively be used toremovably attach the nosepiece 270 to the orbital 284. The screw 320 canbe self tapping and self drilling or installed in a predrilled screwhole in orbital 284. Adhesives may alternatively be used to retain thenosepiece 270 in place.

As illustrated in FIGS. 27A-27D, the aperture 286 may have any of a widevariety of profiles, such as for example, round, oval, rectangular, andelliptical. Apertures having oblong or nonsymmetrical shapes may be usedto prevent the connector 304 from rotating within the aperture 286 andmaintain the correct alignment of the pad 292 relative to the eyeglasses276. It will be appreciated that the apertures can be closed, or anopening 312 could be used with apertures of any shape.

Referring to FIG. 28, two or more apertures 286 may also be used tomount a single nosepiece 270 to the eyeglasses 276. Such a configurationassists in providing a particular alignment of the pad 292 relative tothe orbital 284. Each nosepiece 270 has a number of connectors 304corresponding to the number of apertures 286 per nosepiece. Eachconnector 304 is configured to be inserted into a corresponding aperture286 so that the nosepiece 270 must be correctly aligned prior toinsertion. This arrangement maintains the correct alignment bypreventing rotation of the nosepiece 270 relative to the eyeglasses 270.

Referring to FIG. 29, there is illustrated an alternative embodiment ofthe present invention. A mount 322 extends outward from the surface ofthe orbital. The mount 322 could have any of a wide variety of shapes. Apocket 324 is formed in the nosepiece 270, having a shape thatcomplements the shape of the mount 322. The nosepiece is resilientlystretched over the mount 322 to retain the nosepiece 270 on the orbital284. To assist in retention, the mount 322 preferably has a base portion326 which has a smaller cross sectional area than an end portion 328 sothat a nosepiece 270 which has a complementary pocket 324 can only bemounted or removed by resilient deformation.

One effect of different sized and shaped nosepieces 270 is to change theorientation of the optical centerline 232 of the lenses relative to thewearer's line of sight 230 when the eyeglasses 276 are worn. FIG. 30schematically illustrates an as worn orientation in which the opticalcenterline 232 is substantially parallel to the straight ahead line ofsight 230 in the vertical plane. However, as discussed, when theeyeglasses 276 are actually worn, the position of the eyeglasses on thewearer's nose, or the shape of the wearer's nose, may cause the opticalcenterline 232 to rotate away from its parallel alignment with the lineof sight 230, through a range of vertical rotation 320.

The vertical orientation of the optical centerline 232 may be correctedby adjusting the vertical position of the eyeglasses 272 on the wearer'snose by using the appropriately sized and shaped nosepieces 270. Hence,for a particular wearer, the thickness of the pad 292 may be selected tooptimize the vertical orientation of the optical centerline 232.

The particular nosepiece 270 that is used varies depending on how theorientation of the lenses relative to the line of sight needs to beadjusted. For instance, certain wearers may mount the eyeglasses 276 lowon the nose so that the optical centerline rotates downward from theline of sight. In this case, a thicker pad 292 may be used to raise thevertical position of the lens so that the optical centerline iscorrectly aligned with the line of sight. For thin or lower set noses,thicker pads 292 may also be used to raise position of the opticalcenterline to the correct orientation. A particular pad size or shapemay also be selected to optimize the comfort of the eyeglasses on thewearer.

The position of the connector 304 on the pad 292 may also be used eitherseparately or in combination with pad thickness to adjust the positionof the lenses relative to the line of sight. For instance, referring toFIG. 31, the connector 304 may located nearer the top edge of the pad292. In this case, the pad 292 mounts lower on the orbital 284 tothereby increase the vertical displacement of the eyeglasses provided bythe pad 292. Referring to FIG. 32, the connector may alternatively belocated nearer the bottom edge of the pad 292. In this case, the pad 292will mount higher on the orbital 284, which reduces the upward verticaldisplacement provided by the pads 292.

Because the nosepieces 270 are removable, the same set of eyeglasses maybe optically corrected for different wearers by installing nosepieces270 that are particularly suited to the wearer's nose and style ofwearing the eyeglasses. Hence, eyeglasses having the same frame stylemay be customized to improve the optics for a particular wearer by usingthe nosepieces 270 of the present invention. The interchangeablenosepieces 270 may also be used to optimize the comfort of theeyeglasses by using nosepieces 270 that are particularly suited for thewearer's nose shape.

Although the foregoing invention has been described in terms of certainpreferred embodiments, other embodiments will become apparent to thoseof ordinary skill in the art in view of the disclosure herein.Accordingly, the present invention is not intended to be limited by therecitation of preferred embodiments, but is intended to be definedsolely by reference to the following claims.

1. Biased dual lens eyeglasses, comprising: first and second nonwiremetal orbitals, each orbital having a medial zone and a lateral zone;and a bridge connected to the medial zone on each orbital; wherein eachorbital is moveable throughout a range of motion of no more than about±15 degrees with respect to the bridge.
 2. Biased dual lens eyeglassesas in claim 1, wherein each of said first and second orbitals comprisesan annular seat for receiving a lens.
 3. Biased dual lens eyeglasses asin claim 1, wherein the bridge comprises a metal.
 4. Biased dual lenseyeglasses as in claim 1, wherein the first and second orbitals comprisetitanium.
 5. Biased dual lens eyeglasses as in claim 1, wherein thefirst and second orbitals comprise aluminum.
 6. Biased dual lenseyeglasses as in claim 4, wherein the first and second orbitals areformed by injection molding.
 7. Biased dual lens eyeglasses as in claim4, wherein the first and second orbitals are formed by casting. 8.Biased dual lens eyeglasses as in claim 1, wherein each orbital ismoveable throughout a range of motion of no more than about ±10° withrespect to the bridge.
 9. Biased dual lens eyeglasses as in claim 1,wherein each orbital is moveable throughout a range of motion of no morethan about 5° with respect to the bridge.
 10. Biased dual lenseyeglasses as in claim 1, further comprising first and second metalearstems pivotably connected to the first and second orbitals,respectively.
 11. Biased dual lens eyeglasses as in claim 1, furthercomprising first and second lenses, wherein the first orbital completelysurrounds the first lens.
 12. Biased dual lens eyeglasses as in claim 1,further comprising first and second lenses, wherein the first orbitalsurrounds only a portion of the first lens.
 13. Biased dual lenseyeglasses as in claim 1, wherein the bridge comprises metal.
 14. Biaseddual lens eyeglasses as in claim 13, wherein the metal comprisestitanium.
 15. Biased dual lens eyeglasses as in claim 14, wherein thebridge is integrally formed with at least one of the first and secondorbitals.
 16. Biased dual lens eyeglasses as in claim 15, wherein thebridge is formed by injection molding.
 17. A nonwire biased eyeglassframe, comprising: a left orbital and a right orbital for supporting aleft lens and a right lens, respectively, each of the left and rightorbitals having a first transverse cross sectional area at a first pointand a second transverse cross sectional area at a second point; a bridgeconnecting the right and left orbitals; wherein the right and leftorbitals are moveable throughout a range of no more than about ±15° withrespect to the bridge upon application of an external force; and theleft and right orbitals are biased to return to a predeterminedorientation upon removal of the external force.
 18. An eyeglass frame asin claim 17, wherein each of the right and left orbitals comprisesmetal.
 19. An eyeglass frame as in claim 18, wherein each of the rightand left orbitals is injection molded.
 20. An eyeglass frame as in claim18, wherein each of the right and left orbitals is cast.
 21. An eyeglassframe as in claim 19, wherein the metal comprises titanium.
 22. Aneyeglass frame as in claim 19, wherein the metal comprises aluminum. 23.An eyeglass frame as in claim 19, wherein the metal comprises copper.24. An eyeglass frame as in claim 19, further comprising a left earstemconnected to the left orbital and a right earstem connected to the rightorbital.
 25. An eyeglass frame as in claim 19, wherein the right andleft orbitals are movable throughout a range of no more than about ±10°with respect to the bridge upon application of an external force.
 26. Aneyeglass frame as in claim 25, wherein the right and left orbitals aremoveable throughout a range of no more than about 5° with respect to thebridge upon application of an external force.
 27. Dimensionally stable,lightweight contoured metal eyeglass frames, comprising: first andsecond nonwire contoured metal orbitals, for carrying first and secondlenses, respectively; and a bridge connecting the first and secondorbitals, the bridge allowing limited movement of the first orbital withrespect to the second orbital, wherein the minimum cross sectionaldimension of the first and second orbitals, expressed as an averagealong any one half inch section of the orbital, is no less than about0.040 inches.
 28. Dimensionally stable eyeglasses as in claim 27,wherein the minimum cross sectional dimension of the first and secondorbitals, expressed as an average along any one half inch section of theorbital, is no less than about 0.075 inches.
 29. Dimensionally stableeyeglasses as in claim 27, wherein the first and second orbitals areinjection molded.
 30. Dimensionally stable eyeglasses as in claim 29,wherein said metal comprises titanium.
 31. Dimensionally stableeyeglasses as in claim 29, wherein said metal comprises aluminum. 32.Dimensionally stable eyeglasses as in claim 30, wherein the transversecross sectional area through the bridge is at least about 0.015 squareinches.
 33. Dimensionally stable eyeglasses as in claim 32, wherein thetransverse cross sectional area through the bridge is at least about0.06 square inches.